Our Capabilities

Over many years, FC Casting Solutions has streamlined our design and manufacturing approach to offer you fast, effective product development and manufacturing services.

We employ collaborative design, expert metallurgy, rapid prototyping, agile manufacturing, precision heat treatment capabilities and a keen focus on quality to deliver on our promise of being a reliable product development and production partner.

Design & Engineering

Expert Design

  • Metallurgical competencies
  • Custom profile geometry
  • Fast contour mapping
  • 3D and CFD simulation
  • Product use simulation
  • Manufacturing process simulation

We work with your team to quickly get your products into production. Whether or not you have a current product drawing, we’ll ensure we get the dimensional specifications right. We then move quickly to a first article run using our on-site pattern shop and agile production processes.

Streamlined Manufacturing

  • Full in-house engineering capabilities
  • On-site CNC-enabled pattern and tooling shop
  • Agile prototype and first article sample processes
  • No-bake molding loop
  • On-site heat treat capability

We collaborate with you to define the right alloys and manufacturing processes to cost-effectively produce what you need. The desired mechanical properties for your castings are achieved using our on-site precision heat treatment facilities.

Manufacturing
Excellent Quality

Excellent Quality

  • 100% inspection and certification
  • On-site metallurgy and chemical analysis labs
  • Magnetic particle testing
  • Industrial ultrasound testing
  • Liquid penetrant testing
  • Batch traceability through serial numbers

Our focus on quality in dimensional, material, and mechanical properties ensure that our castings meet or exceed your performance requirements.

We continuously look for ways to simplify and accelerate our manufacturing process without compromising quality. This keeps our lead times short, allowing you to reduce inventories and free up cash.

Our Capabilities

  • Wide range of iron and steel alloys
  • Application-based iron and steel alloy development
  • Pattern and tooling design
  • Casting rigging systems
  • Casting weight range: 220lb-14,500lb (100kg-6,000kg)
  • Short lead times
  • Excellent location for North American re/near shoring
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